About Book Cover Roll Making Machine
TechnicalSpeciation:
Material will be Process: NotebookCover-HM Paper/Film
Roll Working Width: 16 inch-400mmStandard
Jumbo Roll Weight Capacity 30 Kg
Heavy Duty MS Plate Structure
1 No. Rubber Roll-Wrinkle Removing System
Core less Rewinding/ With Paper Core Rewinding
Motor 1 HP A.C. Motor
Control Panel 1 HP A.C.-Digital A.C. frequency Drive
(Penal Section we provide you Startand Stop Button, Length Counting meter, Speed adjustable, Sensor.)
Unwinder side Mechanical Shaft Chuck-Nut-Bearing use
Mechanical Break System for Tension Unwinder Jumbo Roll
Machine Speed: 100 meter/min.
Weight of Machine 250 Kg Approx.
Machine Available: Single/ Three PhasePrecision Cutting and High SpeedExperience remarkable precision with rotary or shear knife cutting and a tolerance of 0.2 mm. The machine operates at a fast production speed ranging from 40 to 80 meters per minute, supporting high output and consistent quality across various materials. This advanced mechanism significantly reduces wastage while maintaining accuracy, making it suitable for small to large-scale operations.
Versatile Operation and Efficient ControlDesigned for versatility, this roll-to-sheet cutting machine handles paper, plastic, or laminated materials within a thickness range of 35 GSM to 250 GSM. Its PLC control system and fully automatic features ensure easy operation through a color touch-screen interface. With hydraulic or pneumatic unwinding, single-operator requirement, and in-line QC sensors, users experience streamlined workflow and minimized manual intervention.
Durability and Service AssuranceBuilt with powder-coated mild steel or stainless steel and an anti-rust finish, the machine promises durability even in industrial environments. Installation service is available, and after-sales support includes remote diagnostics. Additional benefits include energy efficiency, low noise, and customized motor torque, providing a reliable solution for continuous operations in manufacturing facilities.
FAQs of Book Cover Roll Making Machine:
Q: How does the Book Cover Roll Making Machine ensure precise and consistent cutting?
A: The machine employs rotary or shear knife cutting mechanisms combined with advanced servo or AC motor drives. With a cutting accuracy of 0.2 mm and an in-line quality control system featuring sensors, it consistently produces rolls with precise dimensions and minimal error.
Q: What types of materials and thicknesses can this machine process?
A: This machine is suitable for paper, plastic, or laminated materials within a thickness range of 35 GSM to 250 GSM. Its versatility accommodates various production needs, from lightweight papers to heavier laminated sheets.
Q: When is installation and after-sales service provided?
A: Installation service is available at the customers site upon delivery. Comprehensive after-sales service includes support via remote diagnostics, troubleshooting, and timely intervention to ensure smooth machine operation.
Q: Where is the Book Cover Roll Making Machine most effectively used?
A: This machine is ideal for use in manufacturing units, commercial printing establishments, and packaging industries where high-speed and high-quality book cover roll production is needed. It is suitable for exporters, suppliers, and wholesalers based in India and internationally.
Q: What is the process for roll-to-sheet cutting in this machine?
A: The machine unwinds material using a hydraulic or pneumatic system, then feeds it through precision cutting units. Controlled by a PLC system, the material is cut to specific lengths, inspected by sensors, and automatically stacked or rolled for further processing.
Q: How does single operator usage benefit production efficiency?
A: The design requires just one operator, reducing labor costs and simplifying supervision. Automation, touch-screen control, and remote support further streamline production and enable high-capacity output of 10003000 rolls per 8-hour shift.
Q: What are the key benefits of using this Book Cover Roll Making Machine?
A: Key benefits include high-speed production, precision cutting, easy operation via color HMI, energy efficiency, low noise (<75 dB), robust construction, and in-line quality control. These features enhance productivity and product quality, making the machine a valuable asset for manufacturing facilities.